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Manufacturing

Custom Software for Manufacturing

Australian manufacturers need to maximise efficiency and quality to compete globally. We build systems that connect the factory floor to the front office, providing real-time visibility and control.

Most Australian manufacturers know exactly what happened on the floor — last Tuesday. Production status lives in a supervisor's head, downtime gets reconstructed from memory at the end of the shift, and quality records sit in binders next to the line. Meanwhile the ERP says one stock figure and the storeroom says another, so purchasing either over-orders to be safe or the line stops waiting on a part. The gap between what's actually happening and what the front office can see is where margin quietly disappears.

Custom software closes that gap without the cost and disruption of replacing your ERP. Systems like SAP, Pronto, Epicor, and MYOB are usually doing their core job fine — what's missing is the layer between them and the floor. We build production dashboards that pull live data from PLCs and equipment (Siemens, Allen-Bradley, and others) so OEE, downtime, and schedule position are visible in real time, not in next week's report. Digital inspection checklists replace the binders, with non-conformances logged at the point they're found and CAPA workflows that actually get followed because the system chases them.

Inventory is usually the second project. Barcode or RFID tracking at receipt, issue, and despatch keeps the system count honest, and reorder automation works from real consumption instead of gut feel. Because everything writes back to your ERP rather than living in a parallel spreadsheet, finance and the floor finally agree on the numbers. For manufacturers supplying regulated or audited customers, the same data gives you traceability — which batch, which operator, which inspection — answerable in minutes instead of a day of digging.

IntraCode is a Brisbane-based development team working with manufacturers across Australia. We start with a discovery phase on your floor — mapping how product, paperwork, and data actually move — then quote fixed-price so the investment is known up front. We ship in stages so the first dashboard or checklist is live in weeks, and you own all the code and IP at the end.

Challenges We Solve for Manufacturing

We understand the unique challenges manufacturing organisations face. Our custom software solutions address these directly.

Production Visibility

Lack of real-time insight into production status, bottlenecks, and quality issues.

Inventory Management

Balancing inventory levels to meet demand without tying up capital.

Quality Control

Maintaining consistent quality while meeting production targets.

Manufacturing Solutions We Build

Production Dashboards

Real-time OEE, downtime tracking, and production scheduling visibility.

Quality Management

Digital inspection checklists, non-conformance tracking, and CAPA workflows.

Inventory Systems

Barcode/RFID tracking, reorder automation, and demand forecasting.

IoT Integration

Connecting PLCs, sensors, and equipment for automated data collection.

Common Integrations

SAPMYOBProntoEpicorSiemens PLCAllen-Bradley

Manufacturing Software Questions, Answered

Can you integrate with SAP, Pronto, Epicor, or MYOB?

Yes. Most manufacturing projects sit alongside an existing ERP rather than replacing it. We integrate using each vendor's supported APIs and data interfaces, so the ERP stays the system of record while custom tools handle floor-level capture, dashboards, and workflows the ERP was never designed for.

Can you pull data directly from our machines and PLCs?

In most cases, yes. We've worked with Siemens and Allen-Bradley PLCs and common industrial protocols to capture cycle counts, downtime, and sensor data automatically. Where direct connection isn't practical, simple operator inputs at the line — a tablet and a barcode scanner — still beat end-of-shift paperwork by a wide margin.

How much does custom manufacturing software cost?

A focused tool — a production dashboard, digital quality checklists, or barcode-based inventory tracking — typically starts around $20,000–$45,000. Broader systems connecting machines, quality, inventory, and your ERP range higher depending on scope. We quote fixed-price after a discovery session, so there are no surprises.

How long until we see something working on the floor?

Focused projects typically deliver in 8–12 weeks; larger multi-module systems run 3–6 months. We ship in stages — usually a single line or process first — so operators are using working software and giving feedback early, and rollout to the rest of the plant happens with the kinks already worked out.

Do we own the system, or pay per user forever?

You own it outright. All code, designs, and IP transfer to you on final payment, with no per-seat or per-machine licensing — a real difference from off-the-shelf MES pricing as you add operators and lines. Ongoing support is available if you want it, but it's optional, not a lock-in.

Ready to Transform Your Manufacturing Operations?

Let's discuss how custom software can help your manufacturing organisation.